LTL rapport: Borders writes the book
Once upon a time, when overcapacity was causing shippers to tear up contracts with longstanding carriers to save a few cents per mile, this bookseller's relationship with its core LTL carrier proved that an enduring partnership can result in long-term savings.
By John D. Schulz, Contributing Editor -- Logistics Management, 4/1/2007
- Chapter 1: The justification
- Chapter 2: Cutting costs
- Chapter 3: Problems Solved
- Customer Advisory Board
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Solid, long-term shipper-carrier relationships don't just appear out of the blue. They require hard work, careful planning, honesty from both sides of the table, and ongoing discussions concerning what's working and what's not.
In a best-case scenario, the shipper works tirelessly to make sure every piece of freight is simple to handle. In exchange for that operational ease, the carrier can haul more deliveries on time, allowing for a longer-term relationship that's based on everything but rate per mile. In short: Success is grounded in a mutual pursuit of excellence.
Fred Boehler, vice president of logistics for Borders Group—the $4.1 billion parent of Borders and Waldenbooks stores—has taken the elements of a textbook shipper-carrier relationship and has skillfully put them into practice. With the increase of LTL consolidation, Boehler realized that it now makes more sense than ever to carefully choose a handful of outstanding carriers, hone his own operations to align with the needs of those top carriers, and jointly share in operational savings to keep rates reasonable. “A good portion of a carriers cost structure is in labor,” says Boehler. “So we had to find ways to increase productivity and improve efficiencies for our carriers to keep cost structures flat.”
Since he joined Borders in 2000, Boehler has made sure that his company, and his carriers, are reaping the benefits of these improvements. For example, from 2001 through 2006, average LTL rates in the industry have increased by more than 5 percent annually, or more than a 35 percent compound increase. But that hasn't been the bill for Borders under Boehler's watch. Through better collaboration with its carriers (a list he's winnowed to 15 from 200), and since improving operational efficiencies in partnership with its core LTL carrier, FedEx Freight (FEF), Borders' average rate increase has been less than 1 percent a year since 2002, saving millions in total transportation costs.
The key to this savings, contends Boehler, has been the company's evolving collaboration with FEF. By taking the relationship beyond the traditional, transactional basis, Boehler has opened his communication with the carrier's top brass and has made shipping patterns more predictable. In turn, the collaboration has allowed the carrier to achieve nearly 99 percent on-time delivery for the bookseller—deliveries that are now hitting every one of its 499 U.S. stores and more than 550 Waldenbooks mall stores within a two-hour window. “We're retail, we want people selling, not waiting for the truck to come,” Boehler says. “And besides, the more we sell, the more the carrier makes.”
Chapter 1: The justification
When Boehler first landed at Borders, the Ann Arbor, Mich.-based retailer was utilizing more than 200 carriers—an unmanageable number. It was difficult to track shipments, maintain accurate records, and billing became a nightmare since it was difficult to figure out who exactly was delivering what to whom.
“At the time we were involved in traditional transportation,” says Boehler. Every year the company was sending out hundreds of bids based on pricing and volume lane-by-lane.” At the end of those contracts, he adds, the entire process would start over again, perhaps with different carriers. “It wasn't based on collaborative programs,” he says. So, he went to work assessing the carrier base to see where he could cut bait.
Ongoing consolidation, however, was clouding his decision-making process in the LTL segment. Prior to Boehler's arrival, Borders was using Viking Freight for LTL service in the Western region. Viking was then acquired by FedEx Corp. in 1998. In 2001, FedEx bought American Freightways for coverage east of the Rockies before blending both companies into what today is known as FedEx Freight in 2004. This consolidation—and others moves going on at the time—further convinced Boehler that the playing field in trucking was clearly making it more difficult for shippers to shop for services.
“The opportunity to bid business was not there like it had been in the past,” says Boehler. “You can do that, but you might end up hiring a carrier you fired just a year ago.”
Besides, says Boehler, switching carriers is expensive. “You have to look at total cost equation. Every time you make a switch, there is a learning curve that needs to be developed. By the time they get back up to speed, you've lost opportunity costs,” he says.
The time came to make some decisions. He needed to cut carriers with poor or unreliable service and those financially unstable carriers that might get caught in the next freight downdraft. The more he examined FEF's operations, the history they had with Borders, and the carrier's backing of a $34-billion parent company, the more freight he decided to funnel into its bucket—and the relationship entered a new chapter.
Chapter 2: Cutting costs
Today, after winnowing Borders' 200 carriers down to 15, Boehler has a much better handle on managing the company's approximately 700 million pounds of freight moved annually. At the heart of this improvement, says Boehler, is the fact that he's taken his core LTL relationship from a traditional, transactional handshake to a level where executives of both companies meet on a regular basis to solve small problems while they're still manageable.
By opening communication with FEF, Boehler says he was able to share his needs and in turn learn what the carrier needed him to do to help speed their operational processes—simple as pie.
Boehler has created three guidelines that are essential for driving costs out for both sides:
- Make shipping patterns very predictable. Knowing how much volume, how many pickups and deliveries there are on a daily basis helps the carrier align their line-hauls and enables FEF to work more efficiently.
- Know what's shipping and when. Loads can be grouped together to reduce number of touches through the carrier's network.
- Load direct whenever possible; in turn, FEF can align outbound shipments with the inbound dock doors at carriers' site to facilitate easy transloading. If the carrier knows a half-full inbound load is going to, say Sacramento, it can direct that inbound trailer to park adjacent to the outbound Sacramento trailer, cutting needless steps out of the dock process.
Borders now offers one pricing tariff to all its carriers, and now there are very few invoicing problems and no “traditional” errors for add-ons such as accessorial charges. “Our LTL carrier doesn't need to spend that energy at that end,” Boehler says. “We focus our energy on how we drive costs out.”
Chapter 3: Problems solved
One example of how Borders and FEF put Boehler's guidelines to work to drive down costs came when they decided to improve the Waldenbooks shipments—which mainly go to shopping malls. At the time, Borders loaded trains with store cartons mixed on various pallets. A carrier would then take that trailer back to its dock and do another complete sort, segregating the mixed cartons into store specific pallets before final delivery.
Boehler suggested separating the Waldenbooks shipments onto a separate truck, thus utilizing the Borders distribution centers to perform the sorting prior to loading the carrier trailers, eliminating one step (and cost) from the FEF process.
“With a couple of changes we were able to redesign things with virtually no additional cost,” Boehler said. “That little bit of reengineering on our part helped to improve our transportation cost structure as well as helped us to reduce damages and claims, and improve on-time service.”
Doug Duncan, president and CEO of FedEx Freight, says Boehler has helped the carrier measure on-time performance by hours, not days. “In working with companies like Borders we have systems to measure accountability in delivery in appointments within 15 minutes,” he says. “When you study the network the way we do, you can improve on failures and improve on processes to get a high level of reliability. Dealing with Borders has led to those types of developments.”
To continue these types of operational improvements and to keep the lines open and clear, Boehler makes certain that the two sides participate in face-to-face sessions to tweak everything from cut-off times to the best way to consolidate loads for timely deliveries.
“We have to find ways to increase productivity and improve efficiencies to keep our cost structure flat,” adds Boehler. “It's all about continuous improvement.”
| Author Information |
| Contributing editor John D. Schulz is a veteran transportation and logistics journalist and industry consultant. He can be reached at jdschulz50@aol.com. |
Customer Advisory Board |
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Like many carriers, FedEx freight has a customer advisory board that meets a few times a year with key shippers such as Fred Boehler of Borders Group. “We've avoided some real catastrophes using those people,” says Doug Duncan, president of FedEx Freight. The meetings originated at Viking Freight before it was acquired by FedEx Corp. and usually meet quarterly. The only requirement for membership, says Duncan, is a desire to speak the truth. “We ask them questions about what's going on in our industry, to get their input whether positive or negative,” Duncan explains. “We work very hard at it. They're expected to act as our board of directors and they don't have to justify anything. They can just tell us how they feel and what their perceptions are.” “I think they are [Borders] crucial and we've done a great job with them,” adds Duncan. “I think it's important because it helps build rapport with customers. It's also important to know where they're going and what they're thinking so we can align our strategies and go in the same direction. There's no use launching services if they are going to have a difficult effect on key shippers.” Boehler described the FedEx Freight meetings as a “great back-and-forth” session with no limitations, no boundaries. “These guys take it to heart and really follow up on things we say.” says Boehler. –by John D. Schulz |
























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